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Broad-Band and
High-Power
Amplifiers
Assemblies
Threshold Detectors, etc.
Screened for Space
Contract Manufacturing
Services
> DAICO ISO 9001:2000 Certification
> DAICO Customer Quality | Satisfaction Questionnaire
Daico's engineering, manufacturing and quality teams
have demonstrated conclusively that using the highest grade
components,
incorporating a well established material handling system and adhering
strictly to proven processes and
controls are the most direct and sustaining
paths to high manufacturing yields, low rejection rates and customer
satisfaction.
Our comprehensive Quality Assurance Program is integrated throughout
the operational and engineering functions of the
company. Adherence to
the requirements to MIL-I-45208Ais guaranteed by incorporating extensive
mechanical and electrical
testing during the manufacturing process, and
is monitored using high quality video microscopes.
Daico is ISO 9001:2000 Certified | Registered, utilizing statistical process control in accordance with JEDEC Standard 19 and EIA-STD-557.
DOD-STD-1686 ESD Programs and Total Quality Management structured around
DOD-STD-5000.51-G, are used in all
assembly, test and inspection areas.
military sectors, we combine the selection of the highest grade components with an efficient material handling system
and proven processes and controls.
DAICO’s space and military experience also ensures competence and compliance in heavy documentation and traceability.
The result: the highest manufacturing yields, the lowest rejection rates and consistent customer satisfaction.
Please find the following quality disciplines for your review (please note: DAICO is not a QML supplier):
> View
DAICO Screening Chart for Screening Options
| MIL-Specs | Quality Assurance Program | QUALIFICATION Per MIL-PRF-38534 / MIL-STD 883E | 883E Screening |
| MIL-Specs: | |
| • MIL-I-45208A Inspection System | |
| • MIL and High-Rel. (Class H & K) | |
| • ESD program iaw MIL-STD-1686 | |
| • ANSI / NCSL Z540-1 Calibration | |
| • SPC (Statistical Process Control) | |
| • Attribute & Variable Data Recorded | |
| • TQM (Total Quality Management) | |
| • MIL-PRF-38534 (Screen & Qualification) | |
| • MIL-STD-883E (General Procedures for Hybrids) | |
| • Implementing the requirements of ISO- 9001 | |
| Quality Assurance Program: | |
| 1. Preplanning | |
| • Customer source control drawing review | |
| • Contract/P.O. review | |
| • Sales Order Implementation and review | |
| • Work instruction initiation and maintenance | |
| • Allows for implementation of specialized customer requirements into standard Daico Processes | |
| 2. Design | |
| • Reliability/Survivability, design consideration | |
| • Engineering model approach | |
| • Standardized process/circuit approach | |
| • Engineering support/follow-up in manufacturing/test | |
| • MTBF analysis | |
| 3. Materials | |
| • Certified high reliability procurement | |
| • Positive control of non-conforming material | |
| 4. Manufacturing | |
| • Comprehensive process controls | |
| • Quality auditing | |
| • 100% fabrication and assembly inspection | |
| • Quality documentation | |
| • Positive control of non-conforming material | |
| • Corrective Action system | |
| • Personnel training | |
| • State-of-the-art assembly/inspection equipment | |
| •
Automated computer-controlled epoxy application, die bonding, wire bonding, sealing, testing and marking |
|
| •
Class 100,000 clean room per FED-STD-209 (measuring 10,000 levels) |
|
| • ESD control program | |
| Qualification per MIL-PRF-38534 / MIL-STD-883E | |
| (Performed at an outside test facility unless otherwise specified) | |
| • Resistance to solvents | |
| • Thermal Shock· | |
| • Element Evaluation | |
| • Moisture Resistance· | |
| • SEM Analysis | |
| • Bond Strength· Life Test (done in-house) | |
| • Solderability | |
| • Die Shear | |
| • Vibration | |
| • X-ray | |
| Screening Tests per MIL-STD-883E | |
| (Performed in-house unless otherwise specified) | |
| • Burn-in up to 150 deg. C using Eight Delta Design ovens with a mother board interface | |
| • Thermal Cycling Mil-Std-833 method 1010 | |
| • Acceleration Mil-Std-883 method 2001 | |
| • Vibration (outside test lab) | |
| • PIND Mil-Std-883 method 2030 a or B | |
| • Leak test Mil-Std-883 method 1014 Condition A, or C | |
| • Radiograph Inspection (outside test lab) | |
| • Mechanical Shock (outside test lab) | |
| • QC Test and Screening Levels | |
DAICO Industries, Inc.
1070 E. 233rd. Street
Carson, CA 90745
Phone: 310.507.3242
Fax: 310.507.5701